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Machinery on the horizon

Matt Casto, vice president of technical services for Bomanite Corp. in California, says the mottled look has become more prevalent with the introduction of polymer-modified micro-toppings. "The thinness of the material has made it very cost effective to blend colors together," he says. "You can put down two to three colors, quickly and mottle them together by dragging them on, brushing them on or spraying them on." And now there's another option: you can "HoverTrowel" them.

Makers of HoverTrowel, a pneumatic-driven power trowel initially developed to finish decorative aggregate epoxy floors, are working with a number of manufacturers to establish a niche in this market with accessories and modifications designed specifically for overlayments. Industry experts are experimenting with various RPM and torque-load motors with weights to determine the optimum method and timing for these polymermodified applications.

According to Drew Fagley, president of HoverTrowel Inc., this power trowel can be used in lieu of hand troweling or on occasion in place of conventional trowels. "The resulting finish is consistently uniform and flat," he says.

Fagley sees the machine as a big plus when hard troweling multiple colors into a surface. Conventional power trowels are too heavy for some surfaces or don't achieve the desired effect, he says, so crews currently finish the job by hand. It's in these instances that the lightweight HoverTrowel is finding success. The machine can be used effectively to hard trowel in colors, thus reducing manpower and finishing time. "Instead of six guys going out with kneeboards, we can outfit an operator and a support man with float shoes we call slides -- which are basically kneeboards for your feet."

Various types of motors are available to supply different torque loads for the more resin rich systems as well as today's newer polymer toppings. Additional weight, in 2 pound increments up to 22 pounds, can be added to further fine tune the trowel's performance.

In addition to the standard tool -- steel blades, stainless-steel and composite blades are available -- as well as various float blades made of mahogany, magnesium, aluminum or laminated resin-to eliminate unsightly burnishing marks and to produce various finishes.

"About the only thing you can't change about the HoverTrowel are the results," Fagley says with a laugh. It has an extension handle that doubles its length in six-inch increments. Two different diameter guards are available to complement the multiple blade and float sizes. And soon a four-cycle retrofit motor will be on the market.

"We've played around with the HoverTrowel and I believe that it's going to be a good tool to burnish micro toppings with," says Bomanite's Casto. "It's lightweight and has the ability to get onto that material quickly."

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